Ingersoll-Rand PM20X-X-X-B02 User Manual download pdf

CCN 15227689

OPERATOR’S MANUAL

PM20X-X-X-B02

RELEASED: 2-8-05

REVISED: 5-6-10

(REV. 03)

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

2” DIAPHRAGM PUMP

1:1 RATIO (METALLIC)

READ THIS MANUAL CAREFULLY BEFORE I NSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to “Model Description Chart” to match the pump material options.

637309-XX forfluid section repair (see page4). NOTE: This kit also con-

tains several air motor seals which will need to be replaced.

637374-X major air valve assembly (see page 7).

637421 for air section repair (see page 6).

PUMP DATA

Models see Model Description Chart for “-XXX”.............

Pump Type Metallic Air Operated Double Diaphragm.........

Material see Model Description Chart.............

Weight PM20A

-CSS-XXX-B02 142.8 lbs (64.8 kgs)... ...

PM20S

-CSS-XXX-B02 171.7 lbs (77.9 kgs)...

Maximum Air Inlet Pressure 120 p.s.i.g. (8.3 bar).........

Maximum Material Inlet Pressure 10 p.s.i.g. (0.69 bar).....

Maximum Outlet Pressure 120 p.s.i.g. (8.3 bar)..........

Maximum Flow Rate 172 g.p.m. (651 l.p.m.)..............

Displacement / Cycle @ 100 p.s.i.g. 1.4 gal. (5.3 lit.)...

Maximum Particle Size 1/4” dia. (6.4 mm)............

Maximum Temperature Limits (diaphragm / ball / seal material)

E.P.R. -60_ to 280_ F (-51_ to 138_ C).................

SantopreneR -40_ to 225_ F (-40_ to 107_ C)...........

PTFE 40_ to 225_ F (4_ to 107_ C).................

Dimensional Data see page 8.................

Mounting Dimension 9-1/16” x 10-1/16” (230 mm x 256 mm).....

Noise Level @ 70 p.s.i., 60 c.p.m.

{ 85.0 db(A)|....

 Tested with 67263 muffler assembly installed.

 The pump sound pressure levels published here have been updated to an Equivalent

Continuous Sound Level (L

Aeq

) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-

ROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, however, certain

combinations may not be recommended, consult a representative or the

factory if you have questions concerning availability.

2” DIAPHRAGM PUMP

PM20S-CSS-XXX-B02

Figure 1

MODEL DESCRIPTION CHART

PM20 X -C S S -X X X - B0 2

PM20X - CSS - X X X - B02

637309 - X X

DiaphragmBall

FLUID SECTION SERVICE KIT SELECTION

EXAMPLE: MODEL # PM20S-CSS-SAA-B02

FLUID SECTION SERVICE KIT # 637309-AA

SEAT MATERIAL

A - Santoprene

S - 316 Stainless Steel

DIAPHRAGM MATERIAL

A - Santoprene

T - PTFE / Santoprene

HARDWARE MATERIAL

S - Stainless Steel

FLUID CAPS & MANIFOLD MATERIAL

S - Stainless Steel

PORT

C - Tri-Clamp

CENTER SECTION MATERIAL

A - Aluminum

S - Stainless Steel

BALL MATERIAL

A - Santoprene

T - PTFE

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

(800) 495-0276 FAX(800) 892-6276

www.ingersollrandproducts.com

1 2 3 4 5 6 7 8

Summary of Contents

Page 1 - PM20X-X-X-B02

CCN 15227689OPERATOR’S MANUALPM20X-X-X-B02RELEASED: 2-8-05REVISED: 5-6-10(REV. 03)INCLUDING: OPERATION, INSTALLATION & MAINTENANCE2” DIAPHRAGM PUM

Page 2 - PM20X-X-X-B02Page 2 of 8

PM20X-X-X-B02Page 2 of 8OPERATING AND SAFETY PRECAUTIONSREAD, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.EXCESSIVE AI

Page 3 - Page 3 of 8PM20X-X-X-B02

Page 3 of 8PM20X-X-X-B02GENERAL DESCRIPTIONThe ARO diaphragm pump offers high volume delivery even at low airpressure and a broad range of material co

Page 4 - ALUMINUM STAINLESS STEEL

NOTE: Seat options -AXX do not requireitem 19 “O” ring.MATERIAL CODE[A] = Aluminum[B] = Nitrile[C] = Carbon Steel[Co] = Copper[E] = E.P.R.[SP] = Santo

Page 5 - COLOR CODE

Page 5 of 8PM20X-X-X-B02PARTS LIST / PM20X-X-X-B02 FLUID SECTION1 k26 ,GFOR THEAIR MOTOR SECTIONSEE PAGES 6 & 7436860(Santoprene) 87(PTFE)752119z

Page 6 - PM20X-X-X-B02Page 6 of 8

PM20X-X-X-B02Page 6 of 8PARTS LIST / PM20X-X-X-B02 AIR SECTIONn Indicates parts included in 637421 Air Section Service Kit shown below and items (70),

Page 7 - TORQUE REQUIREMENTS

Page 7 of 8PM20X-X-X-B02PARTS LIST / PM20X-X-X-B02 AIR SECTION168 k105 ,. TORQUE REQUIREMENTS ,NOTE: DO NOT OVERTIGHTEN FASTENERS.ALL FASTENERS ARE ME

Page 8

PM20X-X-X-B02Page 8 of 8TROUBLE SHOOTINGProduct discharged from exhaust outlet.S Check for diaphragm rupture.S Check tightness of (14) diaphragm screw