Ingersoll-Rand PW10A-X-X User Manual download pdf

E2010 CCN 15207962

 (800) 276-4658 D FAX (800) 266-7016

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET BRYAN, OHIO 43506

1” DIAPHRAGM PUMP

OPERATOR’S MANUAL

PW10A-X-X

RELEASED: 3-11-04

REVISED: 5-19-10

(REV. 05)

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

1:1 RATIO (METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump material options.

637397 for air section repair (see page 6).

637401-XX forfluid section repair (see page4). NOTE: This kit also con-

tains several air motor seals which will need to be replaced.

637390-3 major air valve assembly (see page 7).

PUMP DATA

Models see Model Description Chart for “-XXX”..............

Pump Type Metallic Air Operated Double Diaphragm..........

Material see Model Description Chart..............

Weight 26.2 lbs (11.9 kgs).........................

Maximum Air Inlet Pressure 120 p.s.i.g. (8.3 bar).........

Maximum Material Inlet Pressure 10 p.s.i.g. (0.69 bar).....

Maximum Outlet Pressure 120 p.s.i.g. (8.3 bar)..........

Maximum Flow Rate

(flooded inlet) 60.0 g.p.m. (227.1 l.p.m.)....

Displacement / Cycle @ 100 p.s.i.g. 0.234 gal. (0.89 lit.)...

Maximum Particle Size 1/8” dia. (3.3 mm)............

Maximum Temperature Limits (diaphragm / ball / seal material)

E.P.R. / EPDM -60_ to 280_ F(-51_ to 138_ C)...........

HytrelR -20_ to 150_ F(-29_ to 66_ C)...............

Nitrile 10_ to 180_ F(-12_ to 82_ C).................

SantopreneR -40_ to 225_ F(-40_ to 107_ C)...........

PTFE 40_ to 225_ F(4_ to 107_ C).................

VitonR -40_ to 350_ F(-40_ to 177_ C)................

Dimensional Data see page 8................

Mounting Dimension 5.9375” x 8.75” (150.8 mm x 222.3 mm)....

Noise Level @ 70 p.s.i., 60 c.p.m. 80.6 db(A)

{.....

 The pump sound pressure levels published here have been updated to an Equivalent

Continuous Sound Level (L

Aeq

) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-

ROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, however, certain

combinations may not be recommended, consult a representative or the

factory if you have questions concerning availability.

Figure 1

MODEL DESCRIPTION CHART

PW10 A -A A X -X X X

PW10A - AAX - X X X

637401 - X X

DiaphragmBall

FLUID SECTION SERVICE KIT SELECTION

EXAMPLE: MODEL # PW10A-AAP-AAA

FLUID SECTION SERVICE KIT # 637401-AA

SEAT MATERIAL

A - Santoprene F - Aluminum

C - Hytrel G - Nitrile

DIAPHRAGM MATERIAL

A - Santoprene T - PTFE / Santoprene

C - Hytrel V - Viton

G - Nitrile

HARDWARE MATERIAL

P - Plated Steel

S - Stainless Steel

FLUID CAPS & MANIFOLD MATERIAL

A - Aluminum

FLUID CONNECTION

A - Inlet - 1-1/2 -- 11-1/2 N.P.T.F. - 1

Outlet - 1-1/4 -- 11-1/2 N.P.T.F. - 1

CENTER SECTION MATERIAL

A - Aluminum

BALL MATERIAL

A - Santoprene T - PTFE

C - Hytrel V - Viton

G - Nitrile

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Summary of Contents

Page 1 - PW10A-X-X

E2010 CCN 15207962 (800) 276-4658 D FAX (800) 266-7016INGERSOLL RAND COMPANY LTD209 NORTH MAIN STREET BRYAN, OHIO 435061” DIAPHRAGM PUMPOPERATOR’S MA

Page 2 - PW10A-X-XPage 2 of 8

PW10A-X-XPage 2 of 8OPERATING AND SAFETY PRECAUTIONSREAD, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.EXCESSIVE AIR PR

Page 3 - Page 3 of 8PW10A-X-X

Page 3 of 8PW10A-X-XGENERAL DESCRIPTIONThe ARO diaphragm pump offers high volume delivery even at low airpressure and a broad range of material compat

Page 4 - PW10A-XXP- PW10A-XXS

MATERIAL CODE[A] = Aluminum[B] = Nitrile[C] = Carbon Steel[Co] = Copper[E] = E.P.R.[H] = Hytrel[SP] = Santoprene[SS] = Stainless Steel[T] = PTFE[V] =

Page 5 - (-) Dash (S)Dot

Page 5 of 8PW10A-X-XPARTS LIST / PW10A-X-X FLUID SECTIONCOLOR CODE15FOR THEAIR MOTOR SECTIONSEE PAGES 6 & 7Santoprene 8PTFE 7131 ,x175 kFigure 2Vi

Page 6

PW10A-X-XPage 6 of 8PARTS LIST / PW10A-X-X AIR SECTIONn Indicates parts included in 637397 Air Section Service Kit shown below and items (70), (144),

Page 7 - PART GROUP

Page 7 of 8PW10A-X-XPARTS LIST / PW10A-X-X AIR SECTION168 k. TORQUE REQUIREMENTS ,NOTE: DO NOT OVERTIGHTEN FASTENERS.ALL FASTENERS ARE METRIC.Torque (

Page 8 - Exhaust Port 3/4 - 14 N.P.T

PW10A-X-XPage 8 of 8TROUBLE SHOOTINGProduct discharged from exhaust outlet.S Check for diaphragm rupture.S Check tightness of (14) diaphragm screw.Air

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Ingersoll-Rand PW10A-X-X User Manual

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