Ingersoll-rand PD10P-X User Manual download pdf

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506



(800) 276-4658

FAX (800) 266-7016

OPERATOR’S MANUAL

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

RELEASED: 11-10-03

REVISED: 8-13-10

(REV. 12)

1” DIAPHRAGM PUMP

1:1 RATIO (NON-METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

PD10P-X

PE10P-X

SERVICE KITS

Refer to Model Description Chart to match the pump material

options.

637397 for air section repair (see page 6).

637396-XX for fluid section repair (see page 4).

NOTE: This

kit also contains several air motor seals which will need to be

replaced

637395-7 major air valve assembly (see page 7).

PUMP DATA

Models . . . . . . see Model Description Chart for “-XXX”.

Pump Type . . . Non-Metallic Air Operated Double Diaphragm

Material . . . . . see Model Description Chart.

Weight . . . . . . . PX10P-FKS-XXX . . . . . . . 27.15 lbs (12.32 kgs)

PX10P-FPS-XXX . . . . . . . 19.87 lbs (9.01 kgs)

PX10P-YKS-XXX . . . . . . . 26.72 lbs (12.12 kgs)

PX10P-YPS-XXX . . . . . . . 19.59 lbs (8.89 kgs)

PX10P-AKS-XXX, -BKS . . 25.83 lbs (11.72 kgs)

PX10P-APS-XXX, -BPS . . 19.35 lbs (8.78 kgs)

Maximum Air Inlet Pressure . . . . . . . . 120 p.s.i.g. (8.3 bar)

Maximum Material Inlet Pressure . . . 10 p.s.i.g. (0.69 bar)

Maximum Outlet Pressure . . . . . . . . . . 120 p.s.i.g. (8.3 bar)

Maximum Flow Rate ( ooded inlet) . . .

53.0 g.p.m. (200.6 l.p.m.)

Displacement / Cycle @ 100 p.s.i.g. . . 0.226 gal. (0.86 lit.)

Maximum Particle Size . . . . . . . . . . . . 1/8” dia. (3.2 mm)

Maximum Temperature Limits (diaphragm / ball / seal material)

E.P.R. / EPDM . . . . . . . . . . . . . . . .

-60



to 280



F (-51



to 138



Hytrel . . . . . . . . . . . . . . . . . . . . . -20



to 150



F (-29

to 66



Nitrile . . . . . . . . . . . . . . . . . . . . . . 10



to 180



F (-12

to 82



Polypropylene . . . . . . . . . . . . . . 35



to 175



F (2



to 79



PVDF (Kynar

) . . . . . . . . . . . . . 10



to 200



F (-12



to 93



Santoprene

. . . . . . . . . . . . . . .

-40



to 225



F (-40



to 107



PTFE

. . . . . . . . . . . . . . . . . . . . . . . . . 40



to 225



F (4



to 107



Viton

. . . . . . . . . . . . . . . . . . . . .

-40



to 350



F (-40



to 170



Dimensional Data . . . . . . . . . . . . . . . . see page 8

Mounting Dimension . . . . . 5.032” x 10.050” (127.8 mm x 255.3 mm)

Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . 79.7 db(A)

The pump sound pressure levels published here have been updated to an Equivalent

Continuous Sound Level (L

Aeq

) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP

S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, however,

certain combinations may not be recommended, consult a

representative or the factory if you have questions concerning

availability.

MODEL DESCRIPTION CHART

P X 10 P - X X S - X X X

PX10P - XXS - X X X

637396 - X X

DiaphragmBall

FLUID SECTION SERVICE KIT SELECTION

EXAMPLE: MODEL # PD10P-FPS-PAA

FLUID SECTION SERVICE KIT # 637396-AA

Seat Material

H - Hard 440 Stainless Steel

K - PVDF (Kynar)

P - Polypropylene

A - Santoprene

M - Medical Grade Santoprene

G - Nitrile

V - Viton

Diaphragm Material

A - Santoprene

C - Hytrel T - PTFE / Santoprene

G - Nitrile V - Viton

Hardware Material

S - Stainless Steel

Fluid Caps & Manifold Material

K - PVDF (Kynar)

P - Polypropylene

Fluid Connection / Location

A - 1" N.P.T.F. - 1

B - Rp 1 - 11 BS

F - 1" A.N.S.I. / DIN Flange / End

Y - 1" A.N.S.I. / DIN Flange / Center

Center Section Material

P - Polypropylene

Ball Material

C - Hytrel T - PTFE

Electronic Interface

D - None E - Available

PX10P-AXS-XXX

PX10P-BXS-XXX

PX10P-YXS-XXX

PX10P-FXS-XXX

Figure 1

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Summary of Contents

Page 1 - PD10P-X

Page 2 - Page 2 of 8 PD10P-X

Page 2 of 8 PD10P-XEXCESSIVE AIR PRESSURESTATIC SPARKHAZARDOUS MATERIALSHAZARDOUS PRESSUREWARNING EXCESSIVE AIR PRESSURE. Can cause per- sonal injury

Page 3

PD10P-X Page 3 of 8GENERAL DESCRIPTIONThe ARO diaphragm pump o ers high volume delivery even at low air pressure and a broad range of material compa

Page 4 - COMMON PARTS

Page 4 of 8 PD10P-XFLUID SECTION SERVICE KITS (637396-XX) KITS INCLUDE: BALLS (see Ball Option, refer to -XX in Service Kit chart below), DIAPHRAGMS

Page 5 - PD10P-X Page 5 of 8

PD10P-X Page 5 of 815FOR THEAIR MOTOR SECTIONSEE PAGES 6 & 7131 175 Figure 229 144 70 22211926 221921144 70 69180 576 27 68175 60 (models PX10P

Page 6 - MAJOR VALVE DISASSEMBLY

Page 6 of 8 PD10P-XPARTS LIST / PD10P-X-X AIR SECTIONAIR MOTOR SECTION SERVICEService is divided into two parts − 1. Pilot Valve, 2. Major Valve. GEN

Page 7 - TROUBLE SHOOTING

PD10P-X Page 7 of 8168 111 TORQUE REQUIREMENTSNOTE: DO NOT OVERTIGHTEN FASTENERS.ALL FASTENERS ARE METRIC.Torque (105 and 134) screw to 35 - 40 in.

Page 8 - DIMENSIONAL DATA

Page 8 of 8 PD10P-XPN 97999-1061DIMENSIONAL DATA(Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).A - see b

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Ingersoll-rand PD10P-X User Manual

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Summary of Contents

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